J Micromech Microeng 15(2):245–253, Tani T, Fukuzawa Y, Mohri N, Saito N, Okada M (2004) Machining phenomena in WEDM of insulating ceramics. It imparts no force on the part, making wire EDM machining capable of achieving very high tolerances for precise dimensions and accurate fit. Int J Adv Manuf Technol 79:1483–1492, Wang PW, Yang CS (2013) Analysis and design of wire transport system in micro wire-electro discharge machining. Int J Adv Manuf Technol 48:581–596, Kwon S, Sung Lee SG, Yang MY (2015) Experimental investigation of the real-time micro-control of the WEDM process. J Korean Soc Precis Eng 31(3):215–222, Saleh T, Rasheed AN, Muthalif AGA (2015) Experimental study on improving μ-WEDM and μ-EDM of doped silicon by temporary metallic coating. Saturn Industries can also provide wire EDM (400mm thick, 30 degree taper), EDM drilling and sinker services as well as complementary conventional machining resources. Nova Science Publishers, Inc. New York, Klocke F, Lung D, Lung D, Thomaidis D, Antonoglou G (2004) Using ultra thin electrodes to produce micro-parts with wire-EDM. J Mater Process Technol 140:318–325, Chow HM, Yan BH, Huang FY (1999) Micro slit machining using electro-discharge machining with a modified rotary disk electrode (RDE). J Mater Process Technol 192–193:204–211, Tathireddy P, Rakwal D, Bamberg E, Solzbacher F (2009) Fabrication of 3-dimensional silicon microelectrode arrays using micro electro discharge machining for neural applications. J Micromech Microeng 26(11):115014, Chern GL, Wu YJ, Cheng JC, Yao JC (2007) Study on burr formation in micro-machining using micro-tools fabricated by micro-EDM. Cost Performance: In addition to the excellent properties above, SP micro EDM wire is far less expensive than tungsten wire, providing an excellent cost performance. Not affiliated A brief overview on the process mechanism, system components, parameters and variants of micro-WEDM has been provided in the chapter. American Wire EDM provides first-class Wire EDM machining services, producing precision parts that match the dimensional tolerances of your designs within ± 0.0001”. Int J Mach Tools Manuf 48:922–931, Yan MT, Fang CC (2008) Application of genetic algorithm-based fuzzy logic control in wire transport system of wire-EDM machine. Surface Stability: Unlike tungsten wire, SP wire is invulnerable to surface oxidation. For Milling, call 877-228-2884. Eng Sci Technol Int J 20:222–231, Hoang KT, Yang SH (2014) Experimental study and process optimization for vibration-assisted dry micro-WEDM. FAST PROCESSING For EDM sinker and EDM milling, the typical features are internal geometries such as holes, slots, etc. Ultra-high accuracy and the best possible surface finish are hallmarks of these wire EDM machines. J Micromech Microeng 9(4):345–352, Schoth A, Forster R, Menz W (2005) Micro wire EDM for high aspect ratio 3D microstructuring of ceramics and metals. A wide variety of micro wire edm options are available to you, such as 1 year. Micro EDM does prototypes, as well as, long term production for all of … as shown below. Large and Small Wire Machines Wire edm machine can come in different sizes UP-Series . CIRP Ann 54(2):599–622, Kibria G, Bhattacharyya B, Davim JP (2017) Non-traditional micromachining processes-fundamentals and applications. Micro-wire-electro-discharge machining (micro-WEDM) is a widely used non-conventional micromachining process to fabricate three-dimensional (3D) complex micro-features in difficult-to-machine materials. Longer Length: SP micro EDM wire provides a longer continuous length per reel: 5,000m/reel, 10,000m/reel and 20,000m/reel, while that of tungsten wire is 3,000 - 5,000m/reel. 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