The laser easily cuts through the foam material, allowing you to create dimensional pieces for signage projects, photo props, and much more! We use laser cutting machines to cut your foam. We specialize in laser cutting custom layouts for foam. It is a cellular Polyurethane elastomer made of thermally compressed flexible foam. © 2020 Universal Laser Systems, Inc. All rights reserved. Custom Foam Inserts | Laser Cut Foam: Today we're laser cutting foam to create foam inserts for our industrial tools. Orion Motor Tech 40W CO2 Laser Engraving Cutting Machine is a n excellent workstation and one that directly competes with every other Orion laser cutter on this list. As a result, I've been carrying a lot of cutting and measuring tools back and forth from home. Laser Engraving of Foam The power of the laser beam can be limited so that it removes material (engraves) to a specified depth. It is a cellular Polyurethane elastomer made of thermally compressed flexible foam. The name Styrofoam™ is also commonly used to refer to many expanded polystyrene (EPS) foam products. However, they’re also the most expensive option, and … +49 (0)4131 / 9697 - 500+48 535 101 325. Ceramic based foam is not usually cut with a laser because it is very brittle and can crack. or please call for your individual consulting! Also remember that you can cut multiple passes to keep the foam cool. Laser cutting of Styrofoam™ provides smooth edges without a change in color. You can also choose from long service life, easy to operate, and multifunctional laser cut styrofoam, as well as from hotels, home use, and manufacturing plant laser cut styrofoam, and whether laser cut styrofoam is 1 year, 1.5 years, or 2 years. A laser foam-cutter fitted with a filter system will not emit carbon dioxide into the air. EVA stands for ethylene-vinyl acetate and it’s a copolymer. Cutting foam for organizing tools - often called "tool shadowing" - is fast becoming a very popular laser application. Do you have any questions? Use a foam cutting saw to cut through larger pieces. eurolaser has tested the following Inducon® variants for their laser cutting ability: INDUCON® S90Suitability for laser cutting: excellently suitable, INDUCON® S230Suitability for laser cutting: excellently suitable, INDUCON® S400Suitability for laser cutting: excellently suitable, INDUCON® SPPI 80Suitability for laser cutting: excellently suitable, INDUCON® TH300Suitability for laser cutting: excellently suitable, TG-TS30Suitability for laser cutting: excellently suitable. The unique composition and pore structure create unique material properties that are of great use for various industries. If the laser power is sufficiently high, the laser beam will cut completely through the material. Common uses for foam materials such as these include suitcase inserts or padding, and for seals. Foams made of polyester (PES), polyethylene (PE), or polyurethane (PUR) are well suited for laser cutting, laser engraving, and laser marking. Whatever your needs may be as a designer, engineer or individual we have you covered with our high quality laser cutting. NYC Laser Cut offers a full, professional laser cutting service for the anyone in the creative industry. Add some personalized messa… Orion Motor Tech 40W CO2 Laser Engraving Cutting Machine. Recently, we’ve seen foam become a more popular and in-demand material for laser processing, especially for tool shadowing. These custom mat foam inserts are made from polyethylene foam (PE foam or PEF), which are laser friendly to cut and engrave. Not only can it reproduce highly intricate designs and patterns, but it can also be used with all types of foam materials. The black foam you’re looking at is a material called EVA. A highly flexible tool, laser machines make almost everything possible! Laser cutting is an exceptionally versatile technology for foam processing. Lint-free, dust-free, clean and sealed cut edges, Tool wear is very low - a knife causes increased use of material compared to laser cutting and wear would become increasingly uneconomical, No reworking of the edges with other Tools necessary, Engravable - Markings can be applied directly in one single step, Cost reduction - further processing possible without additional testing. Foams made of polyester (PES), polyethylene (PE) or polyurethane (PUR) are well suited for laser cutting, laser engraving and laser marking. This characteristic can vary depending on the material thickness. If your laser bed is perfect, you could etch/cut both sides of the foam and they'd line up perfectly, but that's probably pretty hard to do. The laser easily cuts through a variety of foam thicknesses allowing you to precisely cut inserts that fit your specific tools. LASER CUTTING SERVICES. Laser engraving of Styrofoam ™ is achieved when the CO 2 laser energy is absorbed, leading both to ablation and collapse of the cells within the foam. The laser energy of a 1.06 micron fiber laser is not absorbed by most polystyrene foams and is not recommended for use with this material. The unique composition and pore structure create unique material properties that are of great use for various industries. Today’s foam market consists of a multitude of different materials for a wide range of applications. Foam cutting saws are the best option for cutting through large bricks of styrofoam like those used to package televisions and other large appliances. We laser cut foam inserts for cases, tool boxes and gun cases. The result is a clean, uniform engraving that can be used to create intricate patterns and text. From prototype construction through to full series production, laser cutting foam makes the production process easier. Laser Cut Foam Inserts for Tool Boxes: This is my first Instructable. The Fiber laser can cut through thin sheets of foam (up to 1/8” or 3 mm). And the heat of co2 laser will seal the edge when cutting and engraving so the edge is clean and smooth which you do not have to reprocess it. There are applications where the laser can provide an impressive alternative to conventional machining methods. Whether it comes in rolls or large sheets, Kern lasers make quick work out of processing foam. © 2015 - 2019 eurolaser GmbH. Due to its special properties, Inducon® is mainly used in the automotive industry as well es in Automation and logistics. Universal Laser Systems logo and name are registered trademarks of Universal Laser Systems, Inc. All other company and product names are trademarks or registered trademarks of their respective companies. A laser beam is the ideal tool for cutting foam. Explore outstretching collections of over-the-top laser cutting styrofoam with remarkable discounts. Styrofoam™ is a closed-cell extruded polystyrene foam manufactured by The Dow Chemical Company. Foam is used for suitcase inserts or padding, and for seals. All rights reserved. Inducon® is a compression foam from the German Company Mayser. Do I need any special software to control a eurolaser system? Inducon® in laser test Laser Cutting of compression foam. The material was tested in the in-house application laboratory with regard to the properties during laser machining. From shop CoscomArtSupplies. We use large format industrial laser cutting machines that are extremely precise with up to .001” tolerance. Polyurethane is also used for foils and textiles, in particular for technical applications. Reformulate innovation with radical laser cutting styrofoam available at Alibaba.com. We are pleased to advise you. Can I also cut at a slant with the laser? Laser cutting of foam core board with a CO 2 laser produces a clean color-free concave edge where the foam retracts slightly from the edge, leaving the cardstock unaffected. Inducon® is a compression foam from the German Company Mayser. eurolaser has now taken a closer look at Inducon®. Why is laser cutting foam different to traditional processing? Laser cutting is a subtractive manufacturing technology that uses a high power laser beam to cut flat sheet materials. Although the cutting process is highly automated, there are a few steps which require attention and time prior to the cutting. EVA foam laser cutting machine is a machine for processing materials such as foam and sponge. Attach the Laser PRO toolheadto your machine and we’ll teach you what you can do with EVA. As it cuts in a non-contact way, so there will not have damage or deformation on the foam. Laser- Cut EVA foam chainmail - lightweight faux chainmail for cosplay, larp, and costuming (20"x12") available in pre-woven and kit form CoscomArtSupplies. Foams made of polyester (PES), polyethylene (PE) or polyurethane (PUR) are well suited for laser cutting, laser engraving and laser marking. The result is a clean, uniform engraving that can be used to create intricate patterns and text. Laser Cutting of Foam Polymer based foam can be cut most effectively using a CO 2 laser. Which laser classes apply for eurolaser systems? The laser beam heats the material directly in its path, causing it to vaporize. Best Laser Cutter and Engraving Machine Under $500 1. Soft foam made of polyurethane is used, for example, for inlays in the packaging industry. EVA foam is characterised with very low water absorption, softness, and good shock absorption. Thunder laser cutter is very suitable to cut foam materials. Toolbox foam shadowing service for 5s and tool control applications. A wide variety of laser cut styrofoam options are available to you, such as viet nam, saudi arabia. Laser processing of Styrofoam™ can be performed with a 10.6 or 9.3 micron CO2 laser. How does the way you store acrylic affect the cutting edge? Creative applications, such as souvenirs and photo frames, are also a great use for laser-cut foam. Many… Whether you’re working with soft polyurethane or firmer foam like polystyrene, your laser cutter should be able to provide good results by just tweaking the settings. The high precision laser vaporises a cut line through the material, leaving a 90 degree high quality cut edge finish. Certification as a laser system operator (2-day course), LaserScout software and the PLANNER module. How does simple compressed air affect the laser cutting process? A computer directs this laser to follow the cutting line in your digital design. That is because outside of the design, it has some intuitive features for those who want to start laser engraving. Foam is used for suitcase inserts or padding, and for seals. Apart from these, laser cut foam is also used for artistic applications, … Laser Cutting Foam Letters: Laser cutting foam letters is a great application for your Epilog Laser machine. CNC Laser cut and fast turnaround times. Laser cutting of Styrofoam ™ provides smooth edges without a change in color. We'll take care of all the hassle involved and work closely with you to ensure that we're offering the best solution for your setup and your specific hard case. Even for larger quantities laser cutting now constitutes a real alternative to conventional processing methods such as die and knife cutters (cutting plotters). It acts, for example, as a spacer, has an anti-slip effect, acts as a seal, filter or fluid Reservoir, can be found in car interiors or serves as a carrier for adhesive tape. 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